• Consumables
  • Hand held plasma
  • Mechanized plasma

Consumables

Consumables and torches are a critical part of any cutting system

Manufactured to the highest standards, genuine Hypertherm torches and consumables enhance cut quality, extend consumable life, and boost productivity – at the lowest possible operating cost.

Genuine Hypertherm plasma consumables

The only real bargain is real value. Using genuine Hypertherm consumables for your Hypertherm plasma cutting system is the only way to ensure optimal performance.
Here’s why:
Patented Technologies – Every day, Hypertherm engineers are working on new ways to improve the plasma cutting process. Thousands of hours of engineering time focused solely on plasma consumable technology guarantees the best possible cutting performance from your system.

Synergistic design – Hypertherm systems and consumables are designed to work together. System features and consumable designs are matched to optimize performance and reliability – to give you the best possible cut, over the longest service life.

Critical to function engineering – Hypertherm engineers identify the critical features of each consumable part that will have an impact on cutting performance, and design accordingly. The specifications for these features are held to tolerance ranges that exceed even Six-Sigma quality standards.

Highest quality – Investments in the most current quality systems, state-of-the-art manufacturing facilities and intensive machine operator training ensure that every consumable part that you receive from us will perform to your highest expectations

Complete range of spares and consumables of all Hypertherm plasma models are available with us
HPR CONSUMABLES
POWERMAX Mechanized & hand plasma
MAXPRO
HSD CONSUMABLES
XPR CONSUMABLES
HPR CONSUMABLES

The HyPerformance® HPR400XD plasma system has been designed and built for maximum performance and productivity in x-y, bevel and robotic cutting operations. The versatile 400-amp rated system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, and delivers the ultimate in HyPerformance mild steel cutting, plus aluminum capability and unmatched stainless steel cut quality.

  • HPR 130XD
  • HPR260XD
  • HPR 400XD
  • HPR 800XD
  • HPR 130
  • HPR 260
Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water Tube
HPR XD preventive maintenance kits

Designed especially for your HyPerformance® HPR XD® plasma system, the Hypertherm preventive maintenance kit contains all the necessary parts you need to keep your system operating at peak performance.

SilverPlus Electrodes

SilverPlus® electrodes incorporate a hafnium/silver interface at the point of electrical transfer. The hafnium/silver extracts more heat and has a stronger bond than hafnium/copper.
The result: dramatically longer electrode and nozzle life – increasing productivity and lowering operating costs by reducing the number of consumable sets used and changeouts.

POWERMAX HANDHELD AND AUTOMATED PLASMA CONSUMABLES

Protect your investment. Choose genuine Hypertherm torches and consumables to keep your system running at peak performance. Incorporating the latest technologies and manufactured to the highest standards, Hypertherm consumables enhance cut quality, extend consumable life, and boost productivity.

  • Power max 45
  • Power max 65
  • Power max 85
  • Power max 105
  • Power max 125
  • Power max 1000
  • Power max 1250
  • Power max 1650
  • Dura max consumables
Retrofit torches
Availability by system
Description

Duramax® HRT handheld and Duramax MRT machine retrofit torches

Powermax600

Powermax800

Powermax900

MAX42/43

Duramax® HRT handheld and Duramax MRT machine retrofit torches

Powermax1000

Powermax1250

Duramax retrofit torches provide improved performance, longer consumable life and better system performance for older Powermax and MAX systems.

Powermax1650

RT80 retrofit torch upgrade

Powermax1100

MAXPRO SERIES CONSUMABLES

Today’s plasma systems can produce exceedingly nice cut parts with little or no post-production processes. Yet, a plasma system is only as good as the consumable parts in the torch. Purchase knock-off (sometimes called after-market) consumables and your system’s performance could suffer.

  • Max 200 consumables
  • Maxpro 200 consumables
  • Hypro 2000 consumables
HSD 130 Consumables

The HySpeed® Plasma HSD130 is positioned between Powermax air plasma and HyPerformance HyDefinition plasma systems. It features impressive cut speeds, rapid piercing and minimal secondary operations for maximum productivity. A cost-effective alternative to other metal cutting solutions such as oxyfuel or air plasma, the system incorporates Hypertherm’s patented LongLife™ technology to significantly improve consumable life for both oxygen and air processes

XPR PLASMA CONSUMABLES

The new XPR300® represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminum, the new XPR300 increases cut speed, dramatically improves productivity and slashes operating costs by over 50%. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

Counterfeit consumables

Counterfeiters are also targeting highly engineered, high-value industrial products, and our industry has not been immune to this growing threat. Plasma cutting consumables - nozzles, electrodes, swirl rings, etc. - are now being seen in all regions. Be alert, be smart, and don’t let counterfeit consumables compromise your work, or your safety.

Five reasons you should always buy genuine products through authorized distributors and avoid counterfeit products:
  • Quality - Counterfeit suppliers have one thought in mind: a quick profit. They use the lowest cost materials and the cheapest, fastest production techniques; no stringent manufacturing processes, no quality control. Their products are inferior, inconsistent, and unreliable.
  • Performance - Plasma torches are precision devices requiring precision consumables. Any deviation from specified tolerances will impact overall performance. Result: poor or inconsistent cuts, reduced cutting speed, and significantly shorter consumable life. Or even a ruined or damaged torch.
  • Safety - The low quality metals used in counterfeit manufacturing may not be able to withstand the thermal demands of plasma cutting, putting equipment and, more importantly, operators at risk.
  • Aftersales support - If unknown parts have been used in a damaged torch or plasma system, it will make troubleshooting difficult, if not impossible. The use of unauthorized parts may also affect your warranty coverage.
  • Overall operating costs - Those "low cost" counterfeit consumables can be a lot more expensive than they look. For starters, they do not last as long as genuine parts — often only a fraction of the cutting life. Poor quality cuts may require costly rework, and valuable equipment could be irreparably damaged. There’s also downtime to consider, not to mention the risk to your business or your brand.
The only real bargain is real value

Counterfeits are usually very close copies of the genuine product, so it is easy enough to be misled, and think you are getting a good bargain. But this is one bargain that can be a major liability to your business.
The answer, of course, is to be alert for counterfeit scams, and to mistrust any consumable offer that sounds too good to be true. Be sure. Only purchase genuine Hypertherm consumables and only through an authorized distributor.

Genuine
Counterfeit

It’s not always easy to spot a counterfeit. Packaging is relatively easy to copy. Quality and performance are not.

How to make sure you are getting original consumables

To avoid being scammed by counterfeit consumables, here are a few things to watch out for:

A claim of "genuine" consumables from an unauthorized distributor, an unknown agent, or off the internet
Suspiciously low pricing for "genuine" consumables or software, or any offer that sounds too good to be true
Discrepancies in the physical appearance of the label, packaging, or product, compared to that of the original consumable
Poor or inconsistent consumable performance when compared to a genuine product - only 50% of usual service life, for example, or any abnormal signs of burning, metal deformation, etc.

Consumables

Hand held plasma

Powermax45 XP plasma system

Versatile, professional-grade plasma system offers increased cut capacity – up to 16 mm metal – as well as enhanced gouging and marking

Powermax30 AIR plasma system

Highly portable plasma cutting system includes a built-in air compressor, allowing metal cutting anywhere there is single-phase power.


Powermax30 XP plasma system

Highly portable two-in-one plasma cutting system provides high-power capability for thick metal cutting, and also enables detailed, thin metal cutting.

Powermax65 plasma system

Portable, professional-grade 20 mm (3/4”) plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.

Powermax85 plasma system

Portable, professional-grade 25 mm (1”) plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.

Powermax105 plasma system

Portable, heavy-duty 32 mm (1-1/4") plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.                           

Powermax125 plasma system

Portable, heavy-duty 38 mm (1-1/2”) plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.

MAXPRO200 plasma system

The MAXPRO200® Long Life® air and oxygen plasma cutting system delivers exceptional performance and maximum consumable life for high capacity mechanized and handheld cutting and gouging.

Hand held plasma

  • HPR
  • XPR
  • POWERMAX
  • MAXPRO

HPR

HyPerformance plasma systems deliver HyDefinition cut quality at half the operating costs. By incorporating Hypertherm's proven HyDefinition, LongLife, and patented PowerPierce and True Hole technologies, HyPerformance Plasma boosts overall performance, productivity and profitability.
Designed and built for maximum performance and productivity in mechanized cutting operations, the versatile HyPerformance HPRXD plasma system gives you unmatched HyPerformance cut quality from very thin up to mid-range materials.

HyPerformance HPR130XD
HyPerformance HPR260XD
HyPerformance HPR400XD
HyPerformance HPR800XD

XPR

The new XPR300™ represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminum, the new XPR300 increases cut speed, dramatically improves productivity and slashes operating costs by over 50%. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

XPR300 plasma system

POWERMAX

The Powermax® family of products consists of seven highly portable, professional grade air plasma cutting and gouging systems. Built to withstand heavy duty use in demanding industrial environments, the systems are an ideal choice for hand or automated cutting and gouging of any electrically conductive metal; depending on system size, they offer a severance cut capacity from 16 mm (5/8") at 30 A to 57 mm (2-1/4") at 125 A.

Powermax45 XP plasma system
Powermax30 AIR plasma system
Powermax30 XP plasma system
Powermax65 plasma system
Powermax85 plasma system
Powermax105 plasma system
Powermax125 plasma system

MAXPRO

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air or oxygen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology –improve cut consistency and significantly increase consumable life to lower your cost per part.

MAXPRO200 plasma system

Mechanized plasma

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